Solar Panel Encapsulation Production Line

• Customization: Available
• After-sales Service: Excellent After-Sales Service
• Warranty: Lifetime
• Model NO.: OTCY-2211 OTCY-2222
• Transport Package: Sea Freight
• Specification: OTCY-2211 OTCY-2222
• Origin: China

Product Description

Machine Function

The solar panel laminator is the most important process in the solar panel production line.
It uses to bond multiple layers of materials (EVA, Glass, Backsheet, Solar cell) together by heating vacuum in laminator chamber.
 

Technical Parameter

Parameter	Laminated Size	Machine Size (MM)	NW (T)	Power (KW)		Pump	Annual Output
Model				Max	Working	Speed
OTCY-2211	2200×1100	2560×1460×1270	3.2	27	4.4-17.3	30 L/S	2.4MW
OTCY-2222	2200×2200	2560×2830×1270	4.8	33	6~19	30 L/S	4.8MW

 

Heating Mode	Oil Heating	Power Supply	AC380V  Triphase five Wires
Control mode:	manual/ automatic	Working Vacuum	100mpa
Laminating Time	6-8mins (excluding curing time)	Temperature Control	Intelligent PID Temperature Control
Temperature Precision	±2ºC	Environmental Temperature	0ºC-50ºC
Temperature Range	30ºC-180ºC	Temperature Uniformity	±2ºC
Module Height	25mm	Air Supply required	0.6-0.8MPa
Vacuuming time	2-6Min	Compressed air flow required	50L/Min

 

Performance features

1. Intelligent temperature control system
Make the temperature more uniform and more easily set and control the temperature.

2. Laminating pressure adjustable
Can adjust the pressure according to the production process requirement, makes good quality solar panel.

3. 24 hours continuous working in high temperature.

4. The advanced touch screen operation panel
Easy operation, quick response, more stable performance, and reduced failure rate.

5. Humanity system operation process 
equipment is equipped with many detection switches. In normal production, operators will only be required to put the modules on the heating platform and press the cover switch.
The equipment will be automatically laminating, cure and open cover automatically and wait for operator to start the next procedure.

 Safety assurance

1. With hydraulic safety lock
Equipment accident power off or open cover in a position, the cover will automatically lock in the current position, not falling. Ensure the safety of operator.

2. Set the emergency button switch
When unexpected emergence happens, press the emergency button, the machine will cut off the working power supply, the cover will remain the old position. Ensure remove the accidents and working process.

3. The alarm system: 
The machine installs 8 sets alarm device, it will alarm in the following situation, ensure the accuracy and normal working state, improve quality.

1. Oil shortage
2. Heating over temperature
3. Vacuuming fault
4. Open cover in under pressure situation
5. Vacuum pump fault
6. Heating fault
7. temperature measurement module fault
8. Illegal operation

4. With emergency open cover device  
When falling power off accidentn,it can open the cover to remove the components for processing.

5. Low voltage control in the equipment control circuit   Easy for charged repair, and improve the safety.
 

Structure features

1. The steering structure of touch screen.   
Leading technology, pretty appearance, compact structure, and convenient operation.

2. The seal ring is placed overhead to extend the service life.

3. Power arm balancing and lifting structure makes the opening and closing of upper room more stable and safer.

4. Anti-fold structure of the rubber plate could extend the service life of the
rubber plate.

5. Use finishing thick steel plate as heating platform. 
In the lower part of this
platform a full closed oil circulation system is adopted which ensures the
uniformity and controllability of temperature when packaging the components.
 

Application features

It can be one-time laminating and curing and three times laminating and curing
are workable. The equipment of module production has high compatibility.
 

Main Parts

1. PLC: siemens
2. Touch Screen: Kunlun-state 10-inch
3. AirTAC cylinders
4. Vacuum Pressure Switch: Japan brand SMC
5. Vacuum Pump: China famous brand Sichuan Huaxin

Package and Shipping