Solar Automation Solutions Turnkey Production Lines Machinery for Photovoltaic Systems

• Customization: Available
• Production Scope: Product Line
• Automation: Auto or Semiauto
• Model NO.: 300mw
• After-sales Service: Professional
• Warranty: 1 Year
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: CE
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Transport Package: Sea Freight
• Specification: 200MW Automatic Turnkey Solar Panel Production Lin
• Trademark: Ooitech
• Origin: China
• Production Capacity: 300-350MW/Year

Product Description

300-350MW Automatic Turnkey Solar Panel Making Machines

We learned that many customers want to build solar panel production line , but they don't know how to configure the production line and equipment, so that the project has been delayed to start.

 

How to make 200MW Automatic Turnkey Solar Panel Production Line? 

Step 1: Test solar cell efficiency: make sure the same power cell to be used in one solar panel;

Step 2: Cut complete solar cell into small pieces;

Step 3: Welding solar cell: welding solar cell to string solar cell;

Step 4: Cutting EVA/TPT: according to the solar panel size to cut the EVA and TPT in the designed size;

Step 5: Lay up: achieve solar string automatic laying on glass EVA, and transporting module to the next process;

Step 6: Visual inspect: check the dirty for the Raw materials;

Step 7: Defect check: uses the EL tester machine to identifying micro-cracks, broken   finger wires, and other invisible defects in solar modules;

Step 8: Lamination: after EL tester checking the defects,  use solar panel Laminate the raw material into solar panel;

Step 9: Trimming: when the Solar panel get cooling after coming out from laminator,  It need Cutting the edges,  we call Trimming;

Step 10: Glue: use sealant to glue up on aluminum frame;

Step 11: Framing: use the framing machine to install the aluminum frame;

Step 12: Glue: fill the sealant to aluminum alloy after framing;

Step 13: Install junction box: glue the junction box and install it on the solar panel;

Step 14: IV Test: use solar simulator to test the finished solar panel Electrical performance test like power, current etc and record;

Step 15: Test the panel withstand voltage insulation;

Step 16: Defect check: uses the EL tester machine to identifying micro-cracks, broken finger wires and other invisible defects of finished solar modules;

Step 17: Label;

Step 18: Clean the surface and package.

What machines are used to make 200MW Automatic Turnkey Solar Panel Production Line?

200MW Automatic Turnkey Solar Panel Production Line Including the following products:

· Solar Panel PV Tester

· Solar Cell Laser Cutting Machine (Damage Free)

· Solar Cell Stringer Machine

· Solar String Lay Up Machine

· Automatic Solar Cell String Bussing Machine

· Solar EL Tester

· Solar Panel Laminator

·Solar Framing Machine

· Solar Panel IV Tester

1. Factory Layout Drawing:

2. How To Make 200MW Automatic Turnkey Solar Panel Production Line:

Step 1: Test solar cell efficiency: make sure the same power cell to be used in one solar panel;

Step 2: Cut complete solar cell into small pieces;

Step 3: Welding solar cell: welding solar cell to string solar cell;

Step 4: Cutting EVA/TPT: according to the solar panel size to cut the EVA and TPT in the designed size;

Step 5: Lay up: achieve solar string automatic laying on glass EVA, and transporting module to the next process;

Step 6: Visual inspect: check the dirty for the Raw materials;

Step 7: Defect check: uses the EL tester machine to identifying micro-cracks, broken   finger wires, and other invisible defects in solar modules;

Step 8: Lamination: after EL tester checking the defects,  use solar panel Laminate the raw material into solar panel;

Step 9: Trimming: when the Solar panel get cooling after coming out from laminator,  It need Cutting the edges,  we call Trimming;

Step 10: Glue: use sealant to glue up on aluminum frame;

Step 11: Framing: use the framing machine to install the aluminum frame;

Step 12: Glue: fill the sealant to aluminum alloy after framing;

Step 13: Install junction box: glue the junction box and install it on the solar panel;

Step 14: IV Test: use solar simulator to test the finished solar panel Electrical performance test like power, current etc and record;

Step 15: Test the panel withstand voltage insulation;

Step 16: Defect check: uses the EL tester machine to identifying micro-cracks, broken finger wires and other invisible defects of finished solar modules;

Step 17: Label;

Step 18: Clean the surface and package.
 

Specifications	Model	OTHS-PBR
	Power supply	AC380V 50Hz
	Power	≤10kW
	Cycle time	single string≤5s
	String arrangement accuracy	±0.3mm
	Applicable module specification	2450*1400mm
	Air consumption	500L/min
	Dimensions(L*W*H)	3200*2800*2200mm
Functionality	Compatibility	Regular 60/72 cells, double glass, three junction boxes type and half-cell modules
	Operation Mode	One button switch
	Noise level	≤60dB
	HMI	Chinese/English mode
Feature	Overall Machine	1. Maximum module specification 2450*1400mm 2. Compatible with horizontal and vertical types 3. One button switch
	Cell string conveyor	1. conveyor with narrow belt, avoid misjudging due to belt dirt 2. Servo drive, indifference docking with stringer
	CCD image system	1. CCD image calculation 2. Adjust the fixing camera way in plane motion, improve higher photo accuracy 3. Camera image part can be drived by servo
	Robot action	Absorbing string cell directly, saving time

· Solar Cell Power Tester

Function: 
Solar cell power tester is usded to test the electrical performance of Mono-Si or Poly-Si solar cell pieces and record the results in files.
Picture:   

· Solar Cell Laser Cutting Machine (Damage Free)

Function: 
Solar Cell Laser Cutting Machine (Damage Free) cuts solar cell into half piece or 1/3 piece,which can increase the output of the solar panel power.
Solar cell laser cutting machine is with lower power, lower temperature, and water-free dicing, and also has higher bending strength, better electrical performance, and no secondary pollution or water-caused micro-broken after cutting.
Picture:

· Solar Cell Stringer Machine

Function:  
Solar cell stringer machine is to weld the solar cells one by one through copper ribbon, and the cells are connected in series to form a string. The entire welding process is fully automated.

Picture:

· Solar String Lay Up Machine

Function:  

Used to achieving solar string automatic laying on glass EVA, and transporting module to the next process

Picture:

· Automatic Solar Cell String Bussing Machine

Function:  

Adopt the method of separating the cell string from the glass, and grab the cell string in the air, then to interconnected solder the head, middle and tail bus bar of the middle wire edition module at a certain height; It has the function of a roll feeding bus bar, bending U and L leads upwards.

Picture:

· Solar EL Tester

Function:  
Solar EL tester is used in testing the solar cell crack, breakage, black spot, mixed wafers, process defect, cold solder joint phenomenon.

Picture:

· Solar Panel Laminator

Function:  

Solar panel laminator is a mechanical device that presses multiple layers of materials together.

Picture:

·Solar Framing Machine

Function:  

Automatic gluing & framing machine is used to install the aluminum frame and automatically overflow glue.

Picture:

· Solar Panel PV Tester

Function:

Solar panel PV tester is used to test the electric performance of Mono-Si or Poly-Si solar modules and record the results in files .

Picture:

3. Package of 200MW Automatic Turnkey Solar Panel Production Line:
 

4. Three reasons to choose us:

.Engaged in overseas sales for more than ten years

.High-quality equipments

.Professional after-sales service team