Automatic Solar Frame Machine for PV Module Production Line

• Customization: Available
• After-sales Service: Excellent After-Sales Service
• Warranty: Lifetime
• Model NO.: Ooitech
• Weight: 480kg
• Colloid Size: About 315kg
• Glue Diameter Error: 0-0.5mm
• Longest Frame Size: 2500mm
• Transport Package: Sea Freight
• Specification: OTZK-A
• Trademark: Ooitech
• Origin: China

Product Description

Overview of  framing

This document is to illustrate the automation equipment and functional requirements of the framing.This setting is composed of servo frame system, correction unit, rubber unit, transmission unit and other systems to ensure accurate place and smooth operation.

Main technical parameters
1. Group frame specification: long side size1640-2500(mm).
Short side size: 950- -1400 (mm).
2. Group frame trip: longitudinal bilateral frame, unilateral trip 100mm.
Horizontal bilateral frame, unilateral trip of 160mm.

3.All the screw holes of the frame pressing block should be blocked, the pressing frame and the suction cup mechanism should be firm, matching the frame pressing block 30,35,40
4.The defective rate of glue overflow was 0.5%
5. Equipment failure causes 0.001%
6. There are hook mechanisms on the four sides, and the front frame maintains a good vertical Angle from the assembly
 

the key technical indexes
project	ask
Component long edge	±1mm
Component short edge	±1mm
The difference between diagonal lines	≤1.5mm
High and low dislocation after the group frame	≤0.3mm
Water leakage mouth dislocation	≤1mm
Group frame posterior gap	≤0.3mm
The box beat	≤25s
Glass surface abrasion	non-acceptance
Sharp edge corners on the aluminum border	non-acceptance
Aluminum frame collapse Angle	non-acceptance
Foreign body in aluminum frame	non-acceptance
Glass surface gluing	Prove that there is no overflow of silica gel, silica gel should be flat, smooth and smooth connection, no visible gap, no bubbles, frame and glass front should have no empty drum, with 0.2 plug gauge, plug into the gap of 4mm deep
Backboard surface gluing	Backplane surface uniform overflow glue, backplane surface overflow glue without roll up, glue strip continuous, beautiful, no overflow glue empty glue, silica gel overflow reaches 3mm, the back exposed border band is uniform and beautiful
Frame thickness	No c edge to 45mm border for 60MM
Equipment growth rate	≥99.5%

Part of the structural overview
1) Framed parts

Table of main technical parameters		Table of main material parameters
		Material category	Brand name
working power supply:	AC25A 0V2-phase 3-wire system of 50Hz DC 24V	servo motor	Huichuan
working air pressure:	0.6-0.7Mpa	photoelectric switch	OMRON
work environment:	≤85%RH	PLC	Mitsubishi,    Hui chuan
Work noise:	≤60db	touch screen	Wei lun
Work beat:	≤25s	transmission	Gravity decline
Uploading height	1600mm
The quantity of materials	A set	Pneumatic components	Yad ke
		Main material of rack	aluminium extruded sections
PASSLINE:	H=950 ±50MM	reduction box	The U-shaft motor is 1.5kw Zhuo blue reducer Reducation ratio 1:15
Manual gauge:	Component switching requires manual adjustment	Applicable components:

Specification

1. Air cylinder : Airtac Brand
2. solenoid valve: Airtac Brand
3. high-pressure air tube: South Korea imported
4. Maximum framing size: 2200 * 1100mm
5. Minimum framing size: 400 * 400 mm
6. Operating voltage: 220V/50Hz/1Ph
7. Dimensions: 2900 * 1650 * 920mm

 

Features

1. use the air cylinder and steel structure construction, achieved Aluminum frame extrusion positioning when the module laminated
easy to fixed, fastened the aluminum frame, save time and improve product quality.
2. with the rotary wheels, may guarantee the module in each direction freedom and protects module's surface, operation nimble convenient.
3. composed of the bidirectional fixed end and the bidirectional activity, may suit for the module in the wide scope to install the frame to make industry the need, in addition, may satisfy some non-standard packages to enter the luggage frame's work demand.
 

Dimensions	Length 2900*Width 1200*Table height 1900 mm, total table height 800mm
weight	480KG
External dimensions of rubber-supply plunger pump	Base 991mmX610mmX up to 895mm
weight	About 315KG
Colloid size	0-6mm arbitrarily adjustable
Glue diameter error	0-0.5mm
Repeatability	±0.1mm
Longest frame size	2500 mm
Shortest border size	500 mm
Maximum frame width size	60 mm
Minimum border width size	30 mm
Operating mode	Automatic recognition of long and short borders
Maximum empty travel speed	660mm/s
Glue speed	Adjustable within 0-500mm/s
Lift height	Cylinder stroke 80 mm
Glue distance	0~99 mm
Glue supply pressure	Dry compressed gas 0.5-0.6MPa
Equipment downtime	The silica gel will not solidify in the closed pipeline within one month, and the glue nozzle needs to be cleaned or replaced.
Feeding method	Up and down
Air flow	The diameter of the intake pipe is not less than 8mm
Work efficiency	Calculated by 180 watts: 28 seconds for a set of frames (2 lengths and 2 shorts, including the time to transfer the workpiece), 128 modules per hour, 1024 modules per shift (8 hours);
Glue change time	10 minutes

Use, performance and characteristics of frame loading machine manipulator
This machine is suitable for photovoltaic solar module automatic production line frame special equipment.Can meet the frame coating glue, glass peripheral edge band.
In order to make the glass positioning accurate and leveling, the machine is equipped with positioning block stop and suction pressure tight, in order to prevent the formation after the frame profile file angle phenomenon, the machine is equipped with force increase pressure angle mechanism.Especially when the four-side frame are using servo motor to drive the ball screw movement, the positioning accuracy is high, the operation saves time and effort, the change when a key adjustable.Transmission components are adjustable in width according to different component dimensions.Glass plate positioning calibration flat suction cup assembly can also be different according to the assembly size, adjustable width.The whole machine has the characteristics of compact structure, reasonable layout, small appearance size, light weight, convenient operation, safe and reliable work, and has a very good connection and automation degree.It can be widely promoted and applied in the production line of the photovoltaic industry, and can achieve good economic and social benefits.
Technical requirements: clip accuracy error 3mm, placement accuracy error 2mm, manipulator position error 2mm

Package and Shipping