60MW Full-Scale Solar Module Assembly Equipment.

• Customization: Available
• Production Scope: Product Line
• Automation: Auto or Semiauto
• Model NO.: Ooitech-60MW Automatic line
• After-sales Service: Professional
• Warranty: 1 Year
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: CE
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Transport Package: Sea Freight
• Specification: 60MW Automatic Turnkey Solar Panel Production Lin
• Trademark: Ooitech
• Origin: China
• Production Capacity: 300-350MW/Year
• Package Size: 800.00cm * 226.00cm * 800.00cm
• Package Gross Weight: 1000000.000kg

Product Description

60MW Automatic Turnkey Solar Panel Making Machines

We learned that many customers want to build solar panel production line , but they don't know how to configure the production line and equipment, so that the project has been delayed to start.

 

How to make 60MW Automatic Turnkey Solar Panel Production Line? 

Step 1: Test solar cell efficiency: make sure the same power cell to be used in one solar panel;

Step 2: Cut complete solar cell into small pieces;

Step 3: Welding solar cell: welding solar cell to string solar cell;

Step 4: Cutting EVA/TPT: according to the solar panel size to cut the EVA and TPT in the designed size;

Step 5: Lay up: achieve solar string automatic laying on glass EVA, and transporting module to the next process;

Step 6: Visual inspect: check the dirty for the Raw materials;

Step 7: Defect check: uses the EL tester machine to identifying micro-cracks, broken   finger wires, and other invisible defects in solar modules;

Step 8: Lamination: after EL tester checking the defects,  use solar panel Laminate the raw material into solar panel;

Step 9: Trimming: when the Solar panel get cooling after coming out from laminator,  It need Cutting the edges,  we call Trimming;

Step 10: Glue: use sealant to glue up on aluminum frame;

Step 11: Framing: use the framing machine to install the aluminum frame;

Step 12: Glue: fill the sealant to aluminum alloy after framing;

Step 13: Install junction box: glue the junction box and install it on the solar panel;

Step 14: IV Test: use solar simulator to test the finished solar panel Electrical performance test like power, current etc and record;

Step 15: Test the panel withstand voltage insulation;

Step 16: Defect check: uses the EL tester machine to identifying micro-cracks, broken finger wires and other invisible defects of finished solar modules;

Step 17: Label;

Step 18: Clean the surface and package.

What machines are used to make 60MW Automatic Turnkey Solar Panel Production Line?

60MW Automatic Turnkey Solar Panel Production Line Including the following products:

· Solar Panel PV Tester

· Solar Cell Laser Cutting Machine (Damage Free)

· Solar Cell Stringer Machine

· Solar String Lay Up Machine

· Automatic Solar Cell String Bussing Machine

· Solar EL Tester

· Solar Panel Laminator

·Solar Framing Machine

· Solar Panel IV Tester

1. Factory Layout Drawing:

2. How To Make 60MW Automatic Turnkey Solar Panel Production Line:

Step 1: Test solar cell efficiency: make sure the same power cell to be used in one solar panel;

Step 2: Cut complete solar cell into small pieces;

Step 3: Welding solar cell: welding solar cell to string solar cell;

Step 4: Cutting EVA/TPT: according to the solar panel size to cut the EVA and TPT in the designed size;

Step 5: Lay up: achieve solar string automatic laying on glass EVA, and transporting module to the next process;

Step 6: Visual inspect: check the dirty for the Raw materials;

Step 7: Defect check: uses the EL tester machine to identifying micro-cracks, broken   finger wires, and other invisible defects in solar modules;

Step 8: Lamination: after EL tester checking the defects,  use solar panel Laminate the raw material into solar panel;

Step 9: Trimming: when the Solar panel get cooling after coming out from laminator,  It need Cutting the edges,  we call Trimming;

Step 10: Glue: use sealant to glue up on aluminum frame;

Step 11: Framing: use the framing machine to install the aluminum frame;

Step 12: Glue: fill the sealant to aluminum alloy after framing;

Step 13: Install junction box: glue the junction box and install it on the solar panel;

Step 14: IV Test: use solar simulator to test the finished solar panel Electrical performance test like power, current etc and record;

Step 15: Test the panel withstand voltage insulation;

Step 16: Defect check: uses the EL tester machine to identifying micro-cracks, broken finger wires and other invisible defects of finished solar modules;

Step 17: Label;

Step 18: Clean the surface and package.

3. Function & Picture of 60MW Automatic Turnkey Solar Panel Production Line:

· Solar Cell Power Tester

Function: 
Solar cell power tester is usded to test the electrical performance of Mono-Si or Poly-Si solar cell pieces and record the results in files.
Picture:   

· Solar Cell Laser Cutting Machine (Damage Free)

Function: 
Solar Cell Laser Cutting Machine (Damage Free) cuts solar cell into half piece or 1/3 piece,which can increase the output of the solar panel power.
Solar cell laser cutting machine is with lower power, lower temperature, and water-free dicing, and also has higher bending strength, better electrical performance, and no secondary pollution or water-caused micro-broken after cutting.
Picture:

· Solar Cell Stringer Machine

Function:  
Solar cell stringer machine is to weld the solar cells one by one through copper ribbon, and the cells are connected in series to form a string. The entire welding process is fully automated.

Picture:

· Solar String Lay Up Machine

Function:  

Used to achieving solar string automatic laying on glass EVA, and transporting module to the next process

Picture:

· Automatic Solar Cell String Bussing Machine

Function:  

Adopt the method of separating the cell string from the glass, and grab the cell string in the air, then to interconnected solder the head, middle and tail bus bar of the middle wire edition module at a certain height; It has the function of a roll feeding bus bar, bending U and L leads upwards.

Picture:

· Solar EL Tester

Function:  
Solar EL tester is used in testing the solar cell crack, breakage, black spot, mixed wafers, process defect, cold solder joint phenomenon.

Picture:

Subsystem	Configuration
Alignment system Three canvas conveyor belts for feeding Omni-directional (front, rear, left and right) module alignment Aligning scope: Length (1,650-2500 mm) x Width (992-1,400 mm)	Standard configuration
Imaging system SONY industrial camera 4 x 1,920 x 1,200 x 3w (EL)   4x5440x3648x3w(VI) Imaging precision          0.5 mm/pixel (EL)  0.1mm/pixel(VI) Exposure time: 0.5-10s, adjustable   Four-camera three-imaging, automatic image mosaicing	Standard configuration
Power-up system Voltage-stabilized DC power supply DC60V/10A x 1 sets Applicable to the power-up for the bus bar of the module before the normal layer, the tooling of the junction box and the conventional double-glazed module	Standard configuration
Image processing Image display: Local zooming and barcode displaying Function selection: High and low current testing Image processing: Gain, gray scale, shear, rotate Query: Barcode query, date query Others: User defined	Standard configuration
Windows 10 operating system and 15 CPU	Standard configuration
Method of image mosaicing Automatic jointless mosaicing by software	Standard configuration

· Solar Panel Laminator

Function:  

Solar panel laminator is a mechanical device that presses multiple layers of materials together.

Picture:

Operate Mode	Full Automatic	Heating Mode	Oil Heating
Lamination area	4600x2400 Single chamber	Power Supply	AC380V 50Hz Three phase five Wires Rated Power:70kw Average Working Power: ≤30KW
Laminate Height	35mm	Temperature Uniformity	≤±2ºC
Temperature Precision	±1ºC	Vacuum time	5~30Min
Temperature Range	30ºC-180ºC	Vacuum Degree	40-100Pa
Air Supply	0.6~0.8MPa	Compressed air flow required	≥400L /Min
availability	98%	Operating platform	Touch screen +PLC
Chamber	1 laminate Chamber	Loading & Unloading	Convey belt loading stainless steel rollers discharge
Work cycle	≤18min	Temperature Control Point	5
Life	≥10 years	Size	14.98m×3.4m×1.8m (16T Weight)
Vacuum pump	2X-70	Heating Power	54KW
range of application	Can laminate single crystal, polycrystalline, double glass solar modules

·Solar Framing Machine

Function:  

Automatic gluing & framing machine is used to install the aluminum frame and automatically overflow glue.

Picture:

· Solar Panel PV Tester

Function:

Solar panel PV tester is used to test the electric performance of Mono-Si or Poly-Si solar modules and record the results in files .

Picture:

3. Package of 200MW Automatic Turnkey Solar Panel Production Line:
 

4. Three reasons to choose us:

.Engaged in overseas sales for more than ten years

.High-quality equipments

.Professional after-sales service team